Hollow extension, rounded inner edges

This commit is contained in:
Ian Gulliver
2024-07-10 19:09:18 -07:00
parent 1d3eb8c0b0
commit 1537b8bd1b
4 changed files with 92 additions and 29 deletions

View File

@@ -1,3 +1,3 @@
use <lib/extension_twist.scad> use <lib/extension_twist.scad>
extension_twist(h=25); extension_twist(h=25, twist=30);

View File

@@ -1,6 +1,6 @@
use <spoolmount_twist.scad> use <spoolmount_twist.scad>
module extension_twist(h) { module extension_twist(h, twist) {
assert(h >= 10, "minimum extension height is 10"); assert(h >= 10, "minimum extension height is 10");
// Bottom spoolmount twist // Bottom spoolmount twist
@@ -8,12 +8,23 @@ module extension_twist(h) {
// Top spoolmount twist // Top spoolmount twist
translate([0, 0, h]) translate([0, 0, h])
rotate([180, 0, 30]) rotate([180, 0, twist])
spoolmount_twist(); spoolmount_twist();
// Center cylinder difference() {
translate([0, 0, 5]) union() {
cylinder(h=h - 10, r=25, $fn=200); // Outer body cylinder
translate([0, 0, 4.5])
cylinder(h=h - 9, r=25, $fn=200);
// Inner body cylinder
translate([0, 0, 2.5])
cylinder(h=h - 5, r=23, $fn=200);
}
// Inner through cutout
cylinder(h=h, r=16.25, $fn=200);
}
} }
extension_twist(h=25); extension_twist(h=25, twist=30);

View File

@@ -7,21 +7,30 @@ module spoolmount() {
cylinder(h=5, r=42, $fn=200); cylinder(h=5, r=42, $fn=200);
// Central through hole // Central through hole
cylinder(h=5, r=25.1, $fn=200);
// Bottom slightly wider cutout
translate([0, 0, -1]) translate([0, 0, -1])
cylinder(h=7, r=25.1, $fn=200); cylinder(h=1.5, r=25.45, $fn=200);
// Top slightly wider cutout
translate([0, 0, 4.5])
cylinder(h=1.5, r=25.45, $fn=200);
} }
for (a = [45 : 90 : 335]) { for (a = [45 : 90 : 335]) {
// Locking bumps // Locking bumps
rotate([0, 0, a - 10]) rotate([0, 0, a - 10])
rotate_extrude(angle=20, $fn=200) rotate_extrude(angle=20, $fn=200)
translate([22.6, 0, 0]) translate([23.1, 0, 0])
polygon(points=[ polygon(points=[
[2.5, 0], [2.0, 0],
[2.0, 0.5],
[0, 2.5], [0, 2.5],
[2.5, 5], [2.0, 4.5],
[2.0, 5],
]); ]);
// Rounded bump ends // Rounded bump ends
for (o = [-10, 10]) { for (o = [-10, 10]) {
rotate([0, 0, a + o]) rotate([0, 0, a + o])
@@ -30,9 +39,9 @@ module spoolmount() {
rotate_extrude($fn=200) rotate_extrude($fn=200)
translate([5, 0, 0]) translate([5, 0, 0])
polygon(points=[ polygon(points=[
[0, 0], [0, 0.5],
[2.5, 2.5], [2.0, 2.5],
[0, 5], [0, 4.5],
]); ]);
} }
} }
@@ -41,6 +50,15 @@ module spoolmount() {
translate([0, 0, 2.5]) { translate([0, 0, 2.5]) {
torus(r_major=42, r_minor=2.5, xs=0.7, $fn=200); torus(r_major=42, r_minor=2.5, xs=0.7, $fn=200);
} }
// Rounded inner edges
{
translate([0, 0, 0.5])
torus(r_major=25.45, r_minor=0.5, xs=0.7, $fn=200);
translate([0, 0, 4.5])
torus(r_major=25.45, r_minor=0.5, xs=0.7, $fn=200);
}
} }
spoolmount(); spoolmount();

View File

@@ -1,15 +1,40 @@
use <torus.scad>
module spoolmount_twist() { module spoolmount_twist() {
difference() { difference() {
union() { union() {
difference() { difference() {
// Cylinder body union() {
cylinder(h=5, r=25, $fn=200); // Core cylinder body
translate([0, 0, 0.5])
cylinder(h=4, r=25, $fn=200);
// Slightly narrower bottom/top body
cylinder(h=5, r=24.65, $fn=200);
// Bottom outer rounded edge
intersection() {
cylinder(h=0.5, r=25, $fn=200);
translate([0, 0, 0.5])
torus(r_major=24.65, r_minor=0.5, xs=0.7, $fn=200);
}
// Top outer rounded edge
intersection() {
translate([0, 0, 4.5])
cylinder(h=0.5, r=25, $fn=200);
translate([0, 0, 4.5])
torus(r_major=24.65, r_minor=0.5, xs=0.7, $fn=200);
}
}
for (a = [45 : 90 : 335]) { for (a = [45 : 90 : 335]) {
// Slide bump entrance cutout // Slide bump entrance cutout
rotate([0, 0, a - 13]) rotate([0, 0, a - 13])
rotate_extrude(angle=26, $fn=200) rotate_extrude(angle=26, $fn=200)
translate([22.3, 0, 0]) translate([23, 0, 0])
polygon(points=[ polygon(points=[
[0, -1], [0, -1],
[3, -1], [3, -1],
@@ -20,25 +45,30 @@ module spoolmount_twist() {
// Slide cutout // Slide cutout
rotate([0, 0, a - 40]) rotate([0, 0, a - 40])
rotate_extrude(angle=80, $fn=200) rotate_extrude(angle=80, $fn=200)
translate([22.5, 0, 0]) translate([23, 0, 0])
polygon(points=[ polygon(points=[
[3, 0], [3, 0.5],
[2.5, 0], [2, 0.5],
[0, 2.5], [0, 2.5],
[2.5, 5], [2, 4.5],
[3, 5], [3, 4.5],
]); ]);
} }
// Inner cutout
translate([0, 0, -1])
cylinder(h=7, r=18, $fn=200);
} }
// Locking bumps // Locking bumps
intersection() { intersection() {
cylinder(h=5, r=25, $fn=200); translate([0, 0, 0.5])
cylinder(h=4, r=25, $fn=200);
for (a = [45 : 90 : 335]) { for (a = [45 : 90 : 335]) {
for (o = [-19.2, 19.2]) { for (o = [-19.15, 19.15]) {
rotate([0, 0, a + o]) rotate([0, 0, a + o])
translate([0, 23.4, 0]) { translate([0, 23.9, 0]) {
translate([0, 0, 1]) translate([0, 0, 1])
rotate([45, 0, 0]) rotate([45, 0, 0])
cylinder(h=3.5, d=1.1, center=true, $fn=50); cylinder(h=3.5, d=1.1, center=true, $fn=50);
@@ -56,7 +86,7 @@ module spoolmount_twist() {
for (a = [45 : 90 : 335]) { for (a = [45 : 90 : 335]) {
for (o = [-40, -20, 20, 40]) { for (o = [-40, -20, 20, 40]) {
rotate([0, 0, a + o]) rotate([0, 0, a + o])
translate([0, 30, 0]) translate([0, 30.5, 0])
scale([0.2, 1.0, 1.0]) scale([0.2, 1.0, 1.0])
rotate_extrude($fn=200) rotate_extrude($fn=200)
translate([5, 0, 0]) translate([5, 0, 0])
@@ -68,6 +98,10 @@ module spoolmount_twist() {
} }
} }
} }
// Inner rounded edge
translate([0, 0, 2.5])
torus(r_major=18, r_minor=2.5, xs=0.7, $fn=200);
} }
spoolmount_twist(); spoolmount_twist();